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Table 1 Operating data of the investigated waste utilizing biogas plants

From: Foam formation in full-scale biogas plants processing biogenic waste

Biogas plant

Substrate

Organic loading rate

Mode of operation

Installed electric capacity

Retention time

Number of digesters

Agitation

BP A

50 thousand t/a swine and cattle manure, 30 thousand t/a biogenic industrial wastes from trade and industries

2 to 2.5 kg VS/(m3 × day)

Mesophilic, two-stage (with an upstream hydrolysis stage)

2Ă— 469 kWel, (7.4 mil. kWhel/a)

25 days

Two hydrolysis digesters (520 m3 each) 2× digesters (2,300 m3 each)

Continuous stirring with two paddles

BP B

8.320 t/a commercial food waste, 3.070 t/a vegetable materials, 3.040 t/a grease separator contents and flotation tailings, 1.400 t/a pastry wastes, 170 t/a miscellaneous (dairy wastewater, potato wastes, old bread grain sieving wastes)

2.8 kg VS/(m3 × day)

Mesophilic, one-stage

860 kWel

29 days

Two digesters (1,000 m3 each)

Recirculation and pneumatic

BP C

Sewage sludge, approximately 480 to 640 t grease separator contents in December 2009 to March 2010

2.5 to 3 kg VS/(m3 × day)

Mesophilic, one-stage

No information

20 days

Four digesters (8,000 m3 each)

Recirculation

BP D

36.500 t/a wastes and sludge from potato processing

2.8 kg VS/(m3 × day)

Thermophilic, one-stage

400 kWel; the biogas is burned and heat is used for the preparation of potato products

36 days

One digester (3,600 m3)

Recirculation

BP E

22.800 t/a grain waste products, 1.200 t/a grease separator contents

No information

Mesophilic, two-stage (with open mash and hydrolysis stage)

No information

30 to 35 days

One digester (5,000 m3)

Hydraulic